Estane® Engineered Polymers

Over Molding

Overmolding automates the assembly of individual components. Originally stemming from lean manufacturing efforts, this technique allows the designer or engineer broader freedom in creative design and potential assembled part cost-savings.

Soft Touch is a soft flexible overmolding material molded over a more rigid substrate, combining ergonomics and performance to the product.

There are two major categories typically considered for the overmolding process:

Insert molding process involves one or more of the sub-components (plastic or metal) being placed in the mold (by hand or automatically) and a molten polymer is then injected into the same cavity forming the component.

Multi-shot molding requires the use of multiple injection units, each independently injecting the desired plastic material into a more complex mold design forming the multi-component assembly.

One of the most critical factors necessary to obtain a successful overmolded part is the bond between the sub-components. This is either achieved via chemical adhesion between compatible plastics or mechanical interference/interlocking means. Insert molding allows the use of a chemical adhesive to be applied to the inserted sub-component(s) prior to molding, if required, for enhanced adhesion.

Key end-use markets include:

Automotive Interior Goods

Automotive Interior Goods

Estane® Engineered Polymers offer a broad product portfolio of solutions for the injection molding industry. In a growing number of applications

Selection Guides

Soft Elastic
Estagrip

Wire & Cable Jacketing

Wire & Cable Jacketing

Engineered polymers are replacing PVC and rubber, particularly in dynamic cable applications: cables that must be reeled and unreeled or stored in extreme climate conditions and environments.

Hand-held Power Tools

Hand-held Power Tools

Estaloc RETPUs also deliver high tensile strength and flexural modulus with impact resistance to meet, and often exceed, performance requirements of high-abuse applications

Sports & Recreational Goods

Sports & Recreational Goods

Goods used for sports and recreation applications demand higher performance qualities that only engineered polymers from Estane can offer.

Athletic Footwear

Athletic Footwear

The Estane portfolio of engineered polymers is preferred by end-users, design engineers and processors for their outstanding properties in demanding, high-abuse applications. Ideal applications including adhesives, inks and lacquers

Medical Devices

Medical Devices

Depending on the grades, Lubrizol's engineered polymers are able to meet or exceed the most stringent requirements of a wide variety of regulatory codes and various industry-regulated environmental standards.

Additional Information

www.thermedics.com

Hand-held Electronic Devices

Hand-held Electronic Devices

Lubrizol Conductive Polymers recognizes that different applications require a blend of key attributes including surface resistivity, recyclability and cost. Any given applications might emphasize a different combination of attributes. To address these market needs, we offer a broad line of conductive and dissipative polymer products, including carbon blacks, carbon fibers and Stat-Rite polymer alloy systems.

Additional Information

www.stat-rite.com

Industrial Goods

Industrial Goods

Goods that demand a higher performance for industrial applications work best with Estane Engineered Polymers.